How Do Lithium Ion Batteries Catch Fire & Explode?

In April 2019, seven Arizona firefighters were hurt and one was killed from an explosion occurring within a BESS shipping container. The source of this hazardous situation was caused by an unpredictable and extremely dangerous phenomenon called “thermal runaway,” where just one malfunctioning battery can create a chain reaction into adjacent batteries and produce flammable gases and fire in the enclosed space. Here’s how cascading thermal runaway occurs:

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Battery Malfunctions

The battery’s internal temperature quickly exceeds its normal operating range and begins to self-heat.

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Offgas Releases

Explosive gases such as hydrogen are released as a byproduct of thermal runaway.

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Hazard Spreads

Nearby batteries begin to malfunction as well from the intense heat, creating a chain reaction.

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BESS Consumed

No solution has been proven to stop this thermal event, until the discovery of Fike Blue.

Fike Blue

Fike Blue is the first third-party tested and patented solution proven to suppress both lithium battery fires and cascading thermal runaway. Fike Blue makes the full adoption of renewable energy production and storage safe for both people and the environment.

Learn How Blue Suppresses Cascading Thermal Runaway

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“Fike Blue cooled our internal module temperatures from several hundred degrees celsius to under one hundred degrees and prevented cascading thermal runaway in most of our battery cells—a true engineering breakthrough.”

Director of Mechanical Engineering at a Major ESS Manufacturer

Pre-UL 9540A Testing, System Design & Consultancy

Do you need guidance to help pass a UL 9540A test and prevent wasted time and money? Do you have questions about how to most effectively protect an ESS from thermal runaway?

Fike is the only safety solutions provider in the world who can perform a Battery Hazard Analysis (BHA) and design a protection system with Fike Blue to help ensure you’ll pass the UL 9540A test.

Learn More About Fike BHAs

Fike Battery Hazard Analysis

Fike’s Strategy of Protecting an ESS from Lithium Battery Fires

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Fike can test your battery module during thermal runaway and design a system with Fike Blue to ensure you’ll pass UL 9540A.

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When thermal runaway occurs, Fike Blue is activated through the pipe network and only into the module(s) in which the overheated cells exist. Fike Blue immerses the cells and absorbs the exothermic heat, removing the thermal runaway hazard.

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During the BHA process, the Fike team will work with you to identify the ideal detection method to meet your goals, which may include Li-ion Tamer, industrial gas detection, Fike Distributed Temperature Sensing (DTS) cables or even traditional spot and heat detection.

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Due to the release of flammable offgassing, active ventilation systems are used to keep these gasses under 25% of LFL (lower flammability limit) required by UL 9540A, and explosion vents may also be used as an additional layer of protection.

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While these traditional systems may suppress battery fires, they do little to stop thermal runaway, and therefore re-ignition is common. However, these systems remain effective in the computer or control rooms of an ESS to control any Class C fires.

Explosion Control & Explosion Venting

The threat of thermal runaway in a BESS is often thought of as a fire hazard, but just as important is its explosion risk. That’s why NFPA 855 (A.9.6.5.6) references “explosion control” as an essential element to the overall safety of an ESS.

Due to the “cascading” element of thermal runaway, the more battery cells that are affected, the more explosive gasses that are generated. Learn how Fike’s decades of experience in explosion protection combined with Fike Blue ensures a reliable solution for both BESS fire and explosion hazards.

Explore Explosion Control Solutions

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Connect with a Fike Battery Protection Expert